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Welding and Hot Work Safety Awareness

A practical, visual awareness course on the hazards of welding and hot work, toxic fume, arc radiation, fire and explosion, burns and noise and the controls that keep you safe. Learn how to ventilate, choose the right PPE, clear and protect the area and use a hot work permit and fire watch, as paced slides with diagrams, a real workplace decision scenario and quick self-checks. Aligned to the WHS duties and AS 1674.
Also relevant for: Farm and Rural, Construction and Trades, Manufacturing and Industrial, Mining and FIFO, Plumbing and Gas
What You Will Learn
- Recognise the main hazards of welding and hot work, fume, arc radiation, fire and explosion, burns, electric shock and noise
- Explain how welding fume harms health and how to control it through elimination, ventilation and respiratory protection
- Select the correct eye, face, skin and respiratory protection for welding and allied processes
- Describe how to prevent fires during hot work, including clearing the area, gas cylinder safety and a fire watch
- Explain when a hot work permit is required and outline the WHS duties and AS 1674 requirements for safe welding
Course Content
- Welding and hot work carry serious, immediate hazards
- By the end of this course, you'll be able to:
- Hot work is any task that produces heat, sparks, or an open flame
- Hot work covers far more than just welding
- One welding job exposes you to several hazards at the same time
- The law makes controlling welding risks a legal duty, not a choice
- AS 1674 is the key Australian Standard for welding safety
- Which safety law and duties apply to you
- Welding fume is a fine metal mist small enough to reach deep into your lungs
- Welding fume is now classified as a cause of cancer in humans
- What's in the fume depends on what you're welding
- Welding fume harms you in both the short and the long term
- Control fume at the source: a dust mask alone is not enough
- Local exhaust ventilation captures fume before you breathe it
- When ventilation isn't enough, wear the right respirator
- The welding arc is intensely bright and gives off invisible radiation
- Arc flash burns the eyes: 'arc eye', or welder's flash
- Welding needs a full set of protection, not just a helmet
- Hot metal, sparks and spatter cause burns long after the arc stops
- Protect yourself and others from arc radiation and heat
- Your arc can flash the workers around you
- Hot work is one of the leading causes of serious workplace fires
- Fire needs three things, and hot work supplies the heat
- Look for the fuel: what could a spark set alight?
- Sparks travel much further than you think
- Clear and protect the area before any hot work
- Compressed gas and enclosed spaces can turn hot work deadly
- Keep fire-fighting gear ready and run a fire watch
- A hot work permit is a formal check that it's safe to start
- Designated welding areas are safer than hot work out in the field
- How a hot work permit works, from assessment to close-out
- Safe systems of work for hot work
- Some hot work needs a safe work method statement and extra competency
- Now put it all together
- On the job: a maintenance weld in a busy warehouse
- The five things to carry away
Who This Course Is For
Welders, boilermakers, fabricators, maintenance and trades workers, apprentices and the supervisors who plan and permit hot work in fabrication, maintenance and construction.
Written by Kam Askari, Managing Director of Creative Directions Management Consulting Pty Ltd, ISO 9001, ISO 14001 and ISO 45001 Lead Auditor. MBA, Graduate Diploma in Occupational Health and Safety, MAICD. Checked against the sources listed below.
Sources and Legal References
This course is aligned to 22 official sources. Legal and regulatory references checked between 31 August 2026 and 1 November 2026.
Sources and Further Reading
This course draws on the following official sources. Always rely on the current version on the regulator’s website.
- LegislationWork Health and Safety Act 2011 (Cth)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (NSW)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (Qld)As at 31/08/2026
- LegislationWork Health and Safety Act 2020 (WA)As at 31/08/2026
- LegislationWork Health and Safety Act 2012 (SA)As at 31/08/2026
- LegislationWork Health and Safety Act 2012 (Tas)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (ACT)As at 31/08/2026
- LegislationWork Health and Safety (National Uniform Legislation) Act 2011 (NT)As at 31/08/2026
- LegislationOccupational Health and Safety Act 2004 (Vic)As at 31/08/2026
- Australian StandardAS 1100As at 03/09/2026
- Australian StandardAS 1674As at 03/09/2026
- Australian StandardAS 3000As at 03/09/2026
- Australian StandardAS/NZS 1338As at 03/09/2026
- Australian StandardAS/NZS 1715As at 03/09/2026
- LegislationWork Health and Safety Regulation 2011 (ACT)As at 31/10/2026
- LegislationWork Health and Safety Regulation 2025 (NSW)As at 01/11/2026
- LegislationWork Health and Safety (National Uniform Legislation) Regulations 2011 (NT)As at 31/10/2026
- LegislationWork Health and Safety Regulation 2011 (Qld)As at 31/10/2026
- LegislationWork Health and Safety Regulations 2012 (SA)As at 13/09/2026
- LegislationWork Health and Safety Regulations 2022 (Tas)As at 31/10/2026
- LegislationOccupational Health and Safety Regulations 2017 (Vic)As at 01/11/2026
- LegislationWork Health and Safety (General) Regulations 2022 (WA)As at 31/10/2026
Always rely on the current version on the regulator’s website.
Seven day refund if you have not started
Or
For employers and teams
Buy Seats for Your Team
$39.00 per seat, inc GST
Total inc GST$195.00
Or
What You Get
Certificate of Completion
This is to certify that
has successfully completed
All learning modules and the final assessment
Kam Askari
Director, Creative Directions Management Consulting Pty Ltd
This is a certificate of completion of a non-accredited professional development course. It is not a nationally recognised qualification, a VET statement of attainment, a competency card, a licence, or evidence of competency. It is issued by Creative Directions Management Consulting Pty Ltd, which is not a Registered Training Organisation.
Sample layout. Certificate ID WP-SAMPLE-0001 verifies as Hazardous Manual Tasks and Manual Handling Safety.
- Certificate verified by its ID
- 100% online, self-paced
- Six months of access
Bought for yourself: six months of access from the day you pay. Team seat: six months from the day the worker activates their code.
Level: Beginner
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ACT workers: mandatory training notice
This course is not accredited and does not satisfy the ACT's mandatory training requirement.
Read the full notice
ACT workers: mandatory training notice. In the ACT, asbestos awareness training is legally required for workers in the occupations declared by the Minister, and WorkSafe ACT accepts accredited training delivered through an approved registered training organisation, currently 11084NAT, Course in Asbestos Awareness. This course is not accredited and does not satisfy the ACT's mandatory training requirement. If you work in a declared occupation in the ACT, complete the accredited course through an approved provider; this course may only supplement it as general awareness.









