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Plant and Machinery Safety (Machine Guarding)

A practical, visual awareness course on working safely around plant and machinery. Learn what 'plant' is, the mechanical hazards of moving parts, entanglement, crushing, cutting and shearing, how machine guards and interlocks protect you, the plant duties in the WHS Regulations, pre-start checks and safe operation and how to report guard defects. Paced slides with diagrams, a real workshop and warehouse decision scenario and quick self-checks.
Also relevant for: Farm and Rural, Construction and Trades, Manufacturing and Industrial, Mining and FIFO, Warehouse, Transport and Logistics
What You Will Learn
- Recognise what counts as 'plant' and the main mechanical hazards, entanglement, crushing, cutting, shearing and striking
- Describe common machine guards and safeguarding devices, including fixed guards and interlocks, and what makes a guard effective
- Outline the PCBU's plant duties under the WHS Regulations and the order set for selecting guarding
- Apply safe-operation basics: pre-start checks, isolation and safe work around fixed and mobile plant
- Respond correctly to a damaged, missing or bypassed guard, including tagging out and reporting the defect
Course Content
- The machines around you, and how they cause harm
- By the end of this course, you'll be able to:
- 'Plant' means almost every machine, tool and piece of equipment you use
- Most plant injuries come from contact with moving parts
- A handful of mechanical hazards cause most serious plant injuries
- Entanglement is the reason we keep loose things away from moving parts
- The energy in plant isn't only mechanical
- A guard is a physical barrier that keeps people out of the danger zone
- Guards and safeguarding devices come in several forms
- An interlocked guard cuts the power the instant it's opened
- A good guard does five jobs at once
- Match the guard to how the machine is used
- The business must actively manage the risks of its plant. It's a specific legal duty
- Guarding is an engineering control: stronger than signs or PPE
- The WHS Regulations set an order for choosing a guard
- Guarding is only part of the plant duty
- The plant rules are national, but a few things depend on where you work
- Safe operation starts before you switch the machine on
- Run these pre-start checks every time
- Isolate and lock out before you reach into a machine
- The safe operator versus the shortcut that gets people hurt
- Mobile plant needs separation, not just guards
- A missing or bypassed guard is an emergency, not a nuisance
- Guards: what to do, and what to never do
- How to report and handle a guard defect
- Never defeat an interlock or safety device
- Guards and devices must be maintained and tested, not fitted and forgotten
- Now put it all together
- A leading hand's morning
- The five things to carry away
Who This Course Is For
Operators, supervisors, leading hands and safety reps in manufacturing, workshops and warehousing, anyone who works on or around fixed or mobile plant.
Written by Kam Askari, Managing Director of Creative Directions Management Consulting Pty Ltd, ISO 9001, ISO 14001 and ISO 45001 Lead Auditor. MBA, Graduate Diploma in Occupational Health and Safety, MAICD. Checked against the sources listed below.
Sources and Legal References
This course is aligned to 18 official sources. Legal and regulatory references checked between 31 August 2026 and 2 September 2026.
Sources and Further Reading
This course draws on the following official sources. Always rely on the current version on the regulator’s website.
- LegislationWork Health and Safety Act 2011 (Cth)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (NSW)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (Qld)As at 31/08/2026
- LegislationWork Health and Safety Act 2020 (WA)As at 31/08/2026
- LegislationWork Health and Safety Act 2012 (SA)As at 31/08/2026
- LegislationWork Health and Safety Act 2012 (Tas)As at 31/08/2026
- LegislationWork Health and Safety Act 2011 (ACT)As at 31/08/2026
- LegislationWork Health and Safety (National Uniform Legislation) Act 2011 (NT)As at 31/08/2026
- LegislationOccupational Health and Safety Act 2004 (Vic)As at 31/08/2026
- LegislationOccupational Health and Safety Regulations 2017 (Vic)As at 31/08/2026
- LegislationWork Health and Safety Regulation 2025 (NSW)As at 02/09/2026
- LegislationWork Health and Safety Regulation 2011 (Qld)As at 02/09/2026
- LegislationWork Health and Safety (General) Regulations 2022 (WA)As at 02/09/2026
- LegislationWork Health and Safety Regulations 2012 (SA)As at 02/09/2026
- LegislationWork Health and Safety Regulations 2022 (Tas)As at 02/09/2026
- LegislationWork Health and Safety Regulation 2011 (ACT)As at 02/09/2026
- LegislationWork Health and Safety (National Uniform Legislation) Regulations 2011 (NT)As at 02/09/2026
- Australian StandardAS 4024.1 Safety of machinery (series)As at 02/09/2026
Always rely on the current version on the regulator’s website.
Seven day refund if you have not started
Or
For employers and teams
Buy Seats for Your Team
$49.00 per seat, inc GST
Total inc GST$245.00
Or
What You Get
Certificate of Completion
This is to certify that
has successfully completed
All learning modules and the final assessment
Kam Askari
Director, Creative Directions Management Consulting Pty Ltd
This is a certificate of completion of a non-accredited professional development course. It is not a nationally recognised qualification, a VET statement of attainment, a competency card, a licence, or evidence of competency. It is issued by Creative Directions Management Consulting Pty Ltd, which is not a Registered Training Organisation.
Sample layout. Certificate ID WP-SAMPLE-0001 verifies as Hazardous Manual Tasks and Manual Handling Safety.
- Certificate verified by its ID
- 100% online, self-paced
- Six months of access
Bought for yourself: six months of access from the day you pay. Team seat: six months from the day the worker activates their code.
Level: Beginner
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